RadiMation Application Note 164

How to perform a MIL-STD-461 CS101, Conducted susceptibility, power leads

This application note explains how the MIL-STD-461 CS101, Conducted susceptibility, power leads test can be performed with RadiMation^®

MIL-STD-461 CS101 is a test method used in military and aerospace environments to assess the conducted susceptibility of equipment to low-frequency interference, 30 Hz - 150 kHz, ensuring it operates reliably in the presence of conducted disturbances.

The exact requirements and test methods for the CS101 are specified in the MIL-STD-461.

Necessary equipment

The following devices are necessary to run the calibration and EUT test:

• Signal generator
• Amplifier
• Coupler
• Forward power meter (optional)
• Oscilloscope or measurement receiver
• 0.5 Ω resistor

Define the calibration test level

The CS101 EUT test is limited by the power levels specified in CS101-2, applied through a 0.5 Ω resistor.
During the calibration RadiMation^® is levelling on a voltage and the corresponding signal source is recorded which is used during EUT testing to limit on.

To calculate the corresponding voltages based on the power levels the following formula can be used:
${\text{dBuV}}=20\cdot \log _{10}\left({\frac {\sqrt {P\cdot R}}{1\times 10^{-6}}}\right)$

This gives the following voltages:

Frequency	Power	Voltage
30 Hz	80 Watts	136 dBµV
5 kHz	80 Watts	136 dBµV
150 kHz	0.09 Watts	106.5 dBµV

Create a correction file for the calibration test level by selecting the menu:

    File

       New

          Correction

Note:

Make sure to add the Vrms column with Columns/Units and remove the Correction column. In addition change the Unit to dBµV.

Store the correction file for the test level by selecting the menu:

    File

       Save correction

Store the test level as correction file on disk.

Calibration procedure

The calibration is performed to determine the signal source required for the corresponding power level through the 0.5 Ω resistor, which will be used during EUT testing as limit.

Calibration equipment

The configuration of the calibration test site should contain the following devices:

#	Device name	Tab in testsite configuration window	note
	Signal Generator	Devices 1	The signal generator to use
	Amplifier	Devices 1	The amplifier to use
	Oscilloscope	Devices 1	Oscilloscope
	Sensor power meter	Devices 2	measurement receiver as power meter (in case no oscilloscope is used)

Configure the calibration

The configuration of the calibration can be created by selecting the menu:

    Calibration

       System calibration

          Conducted susceptibility

Start

The start frequency of the calibration. 30 Hz.

End	The stop frequency of the calibration. 150 kHz.

Step	The frequency step, 5%.

Test level

The test level, in this case Voltage.

Variable

The variable test level, select the correction file created before 'CS101-2 power limit.cor'.

Tolerance

The regulation tolerance.

Calibration method

The power measurement that should be the result of the calibration: Signal generator level

Test equipment

Calibration test equipment.

Test engineer

The engineer that performed the calibration.

Calibration result

When the calibration is performed, the engineer is asked, to save the results of that calibration to a calibration (.CAL) file. It is possible to give the .CAL file a clear and distinct name. All three bands have to calibrated, and at the end, there should be three different calibration files that are generated.

Verification

CS114 requires to perform a verification of the setup with the current probe in the calibration setup. With this verification it is important to verify that the forward power of the calibration is followed and that the generated current is within 3 dB tolerance of the current test limit.

Verification equipment

The configuration of the verification test site should contain the following devices:

#	Device name	Tab in testsite configuration window	note
	Signal Generator	Devices 1	The signal generator to use
	Amplifier	Devices 1	The amplifier to use
	Coupler	Devices 1	The coupler to use
	Forward power meter	Devices 1	The forward power meter to use
	Sensor powermeter	Devices 2	The power meter or analyser to use for measuring the current
	Current Sensor	Devices 2	The current sensor to use with transfer factor attached to the driver
	Injection device	Devices 2	The injection clamp to use
Cables
①	Cable current -> power meter	Cables	Cable with a correction file specified for the cable loss
②	Cable current -> power meter	Cables	Cable with the specified loss of the used attenuator
③	Cable current -> power meter	Cables	Cable with a correction file specified for the cable loss

Configure the verification

The verification can be performed in RadiMation^® by doing an actual conducted immunity test. This test can be started by selecting from the menu:

    Tests

       Conducted Immunity

          Multiband

Create a new multiband conducted immunity test and define three bands with the following settings:

Band	Frequency range	Step size
Band 1	10 kHz - 1 MHz	10 %
Band 2	1 MHz - 30 MHz	2 %
Band 2	30 MHz - 200 MHz	1 %

Start

The start frequency of the verification. For example 10 kHz.

End	The stop frequency of the verification. For example 1 MHz.

Frequency Step

The frequency step, see 5.12.3.4.c.3.

Dwell Time

The dwell time specified see TABLE II of the MIL-STD-461.

Frequency Change Mode

The method that is used to change from one to the next frequency: Constant.

Modulation

Modulation is optional during the verification.

Test equipment

The equipment needed for the verification.

Location Type

Injection clamp.

Test Level

Specify the test level Current substitution method.

Inputs

Add the Current sensor as an input.

Each band needs a test level defined with the test level Current substitution method and the appropriate calibration file attached.

Description

The description of the test level.

Calibration file

Select the calibration file created during the calibration procedure.

Test level

Variable current and specify the correction file for the applicable test level created during the calibration procedure.

Calibration method

Select Forward Power.

Tolerance

Specify the tolerance to use.

Add an input Current sensor, this will ensure that the current is measured during the test.

Run the verification test

When all settings are configured press Start Test to run the verification test.

Verification result

With the result of the verification it should be possible to determine if the measured current is within the 3 dB tolerance of the current test limit as specified in clause 5.12.3.4.c of the MIL-STD-461.

EUT Testing

EUT Testing equipment

The configuration of the eut test site should contain the following devices:

#	Device name	Tab in testsite configuration window	note
	Signal Generator	Devices 1	The signal generator to use
	Amplifier	Devices 1	The amplifier to use
	Coupler	Devices 1	The coupler to use
	Forward power meter	Devices 1	The forward power meter to use
	Sensor powermeter	Devices 2	The power meter or analyser to use for measuring the current
	Current Sensor	Devices 2	The current sensor to use with transfer factor attached to the driver
	Injection device	Devices 2	The injection clamp to use
Cables
①	Cable current -> power meter	Cables	Cable with a correction file specified for the cable loss
②	Cable current -> power meter	Cables	Cable with the specified loss of the used attenuator
③	Cable current -> power meter	Cables	Cable with a correction file specified for the cable loss

Configure the EUT test

To perform the actual test on the EUT, create a conducted immunity multiband test with 3 bands. The conducted immunity multiband test, can be started by selecting from the menu:

    Tests

       Conducted Immunity

          Multiband

The following bands should be configured.

Band	Frequency range	Step size
Band 1	10 kHz - 1 MHz	5 %
Band 2	1 MHz - 30 MHz	1 %
Band 2	30 MHz - 200 MHz	0.5 %

Start

The start frequency of the test. For example 10 kHz.

End	The stop frequency of the test. For example 1 MHz.

Frequency Step

The frequency step, see Table III.

Dwell Time

The dwell time specified see TABLE II of the MIL-STD-461.

Frequency Change Mode

The method that is used to change from one to the next frequency: Constant.

Modulation

Configure Pulse Modulation with 1 kHz and 50% duty cycle.

Test equipment

The equipment needed for the conducted immunity test.

Location Type

Injection clamp.

Test Level

Specify the Current substition method and add a limit Measured Current Limit

Inputs

No inputs are needed.

To configure the pulse modulation settings click Config next to the modulation settings, click the PM tab, and enter the pulse modulation settings as defined in 5.12.3.4.d.1.

Activate modulation

Check this checkbox to enable the pulse modulation.

Frequency

The PM frequency 1 kHz.

Duty Cycle

A duty cycle of 50%.

Also apply modulation out of the dwell-time period

Check this checkbox to enable modulation outside the dwell-time.

At TestLevel click Add to add a new Test level and select TestLevel - Current substitution method

Description

The description of the test level.

Calibration file

Select the calibration file to use for this band.

Test level

Variable current, and specify the correction file for the applicable test level.

Calibration method

Select Forward Power.

Tolerance

Specify the tolerance to use.

Next to the test level add a limit, At TestLevel click Add to add a new Limit and select Limit - Measured Current Limit

With this limit the level will not be regulated higher than the measured current in the cable even if the forward power is not reached yet.

Description

The description of the limit

Constant current

The current to limit on.

When all bands are configured press Start Test to run the EUT test.

EUT Test Result

Once the test is finished, the results of this test are stored in the EUT file and available as one of the performed Tests in the EUT file. Selecting the corresponding test result and pressing on Info will show the test results again.

Conclusion

The MIL-STD-461G CS114 calibration can be performed by using the Conducted immunity calibration. The RadiMation^® Conducted immunity multiband test can then be used to perform the MIL-STD-461G CS114 verification and the EUT test with a calibration file and the current sensor used as a limit in the EUT test.

The sensitivity of an EUT to incoming electromagnetic interference. This is equivalent to the term Immunity. RadiMation® always uses the term Immunity.

Equipment Under Test

CALibration

Decibel

The ability of an EUT to be immune to incoming electromagnetic interference. This is equivalent to the term susceptibility that is used by some standards.

The ability of an EUT to be immune to incoming electromagnetic interference. This is equivalent to the term susceptibility that is used by some standards.