RadiMation Application Note 143

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Using the Teseq NSG 4060 low frequency immunity test system in RadiMation®

This RadiMation® application note explains how the Teseq NSG 4060 can be used in combination with RadiMation® to perform testing according to the IEC 61000-4-16 and IEC 61000-4-19 standards.

The Teseq NSG 4060 is a device that is designed for immunity testing in the frequency range of 15 Hz to 150 kHz, according the IEC 61000-4-16 and IEC 61000-4-19 standards. For more information regarding how to control, setup, configure and use the Teseq NSG 4060, use the instructions as specified in the user manual of the Teseq NSG 4060. All information of the Teseq NSG 4060 is available at https://www.ametek-cts.com/products/brands/teseq/nsg-4060a

The most relevant specifications of the Teseq NSG 4060 are:

Minimal voltage 0.0 Volt
Maximal voltage 300.0 Volt
Voltage resolution 0.01 Volt
Minimal frequency DC
Maximal frequency 150 kHz
Frequency resolution 0.01 Hz

Performing immunity measurement according to IEC 61000-4-16

The IEC 61000-4-16 describes how to perform immunity testing to test the susceptibility of an EUT while being exposed to common mode disturbance signals. These disturbance signals are generated by injecting voltage into cables attached to the ports found on the EUT. These injected disturbance signals are able to influence the correct operation of the EUT. The IEC 61000-4-16 standard also describes which cables and port of applicable EUT's should be tested and the test parameters that should be used. These can be ports with cables transferring data or power to or from the EUT. The standards also describes how these tests should be setup regarding the used test components. Depending on the EUT or to be tested cables, CDN's or specific components must be connected or used during these tests.

An often used test setup for this test type would be:

TeseqNSG4060LowFrequencySetup.png

In the situation that the Teseq NSG 4060 is used, multiple individual components are housed in the Teseq NSG 4060 itself.

Testsite configuration

The testsite configuration in RadiMation® should include the signal generator driver for the applicable generator. Another required driver is the amplifier driver. This driver can be also be used to increase the maximum voltage which the signal generator driver is able to regulate to if necessary. More information regarding increasing the voltage limit is seen further down below.

In addition to these mentioned device drivers RadiMation® requires that a voltage measuring device driver is used. This multimeter device driver returns the voltage that is generated at the output of the amplifier back to RadiMation®. This is required to complete the voltage regulation loop used by RadiMation®. The voltage measuring device is added by selecting the Multimeter device driver for the applicable voltage generator in the test site.

For the Teseq NSG 4060, these devices (the signal generator, amplifier and multimeter) are all physically present in the Teseq NSG 4060 itself, but for RadiMation® these are still 3 individual instruments, and thus requires the 3 corresponding device drivers.

The configuration of the testsite must contain the following devices:

Device name Tab in testsite configuration window Driver
Signal Generator Devices 1 Teseq NSG 4060
Amplifier Devices 1 Teseq NSG 4060
Multimeter Devices 1 Teseq NSG 4060
Injection Device Devices 2 depending on the used CDN

Test configuration

To perform the tests use a Conducted Immunity Multiband test by selecting from the menu:

   Menu.png Tests
      Menu.png Conducted Immunity
         Menu.png Multiband

The complete test can be separated in multiple bands. The band configuration seen in this table is configured in the shown test configuration. This configuration is an example of a "Level 2" IEC 61000-4-16 test.

Band # Frequency Range Frequency Step Dwell time Test level Location type
Band 1 15 Hz - 150 Hz logarithmic 10% 3.0 s 3.0 - 0.3 Volt Injection clamp
Band 2 150 Hz - 1.5 kHz logarithmic 10% 3.0 s 0.3 Volt Injection clamp
Band 3 1.5 kHz - 15 kHz logarithmic 10% 3.0 s 0.3 - 3.0 Volt Injection clamp
Band 4 15 kHz - 150 kHz logarithmic 10% 3.0 s 3.0 Volt Injection clamp

NSG4060TSConfig.PNG

ScreenElementDescription.png Start The start frequency of the test. For example 15 kHz.
ScreenElementDescription.png Stop The stop frequency of the test. For example 150 kHz.
ScreenElementDescription.png Frequency step The frequency step that should be used to increment the frequency. For example 10 kHz.
ScreenElementDescription.png Dwell time The dwell time that should be used at every frequency. For example 2 seconds.
ScreenElementDescription.png Frequency change mode The mode that should be used to change from one frequency to the next frequency.
ScreenElementDescription.png Modulation The modulation that should be applied during the dwell time at each frequency.
ScreenElementDescription.png Test equipment The name of the testsite that should be used. This testsite should at least have all the required equipment.
ScreenElementDescription.png Location type The type of test that should be used.
ScreenElementDescription.png Test level The configuration of the testlevels that should be used during the regulation of the test.
ScreenElementDescription.png Inputs The configuration of additional inputs that should be measured during the test.


For the configuration of the testlevel a Voltage closed loop method should be used. This testlevel will ensure that the voltage as measured by the multimeter is regulated to the desired testlevel by changing the signal generator carrier level. In the testlevel configuration the Multimeter should be selected as the Measuring device.

NSG4060VoltageTestLevelConfig.PNG

ScreenElementDescription.png Description Specifies the name that should be used for this testlevel.
ScreenElementDescription.png Measuring device The measuring device which is used to regulate to the desired testlevel.
ScreenElementDescription.png Testlevel constant voltage The desired testlevel for the voltage.
ScreenElementDescription.png Testlevel variable voltage A correction file that should be used to for a frequency depending testlevel, which allows to do variation of the voltage over the frequency.
ScreenElementDescription.png Tolerance The tolerance (specified in dB) that should be used for the accuracy of the regulated testlevel. For example: 0.3 dB.


When this test is started, the signal generator will be set to every frequency, and the signal generator carrier level is adjusted in such a way that the multimeter measures the actual generated and desired voltage testlevel. Once the EUT test is finished, the results of this test are stored in the EUT file, and available as one of the performed Tests in the EUT file. Selecting the corresponding test and pressing on Info will show the test results again.

Conclusion

Because the Teseq NSG 4060 is a product that houses several individual test and measurement devices, it is needed to specify different individual device drivers in RadiMation®. With the described configuration a Multiband Conducted Immunity test can be used in to control the Teseq NSG 4060 to perform testing of low frequency disturbances.

Teseq NSG 4060 levelling implementation details

For RadiMation® the Teseq NSG 4060 is a test and measurement device that combines multiple individual test and measurement devices in the same housing. This does require that in RadiMation® multiple device drivers should be created, that cooperate to correctly control the complete Teseq NSG 4060. The details concerning this combination of multiple device drivers is explained below.

Teseq NSG 4060 signal generator

The Teseq NSG 4060 generator is controlled as being a signal generator device driver. RadiMation® set the signal power of signal generators in dBm. The Teseq NSG 4060 however behaves as a voltage generator requires that the signal level is set in Volt. To achieve this the driver for the Teseq NSG 4060 signal generator is able to map the normally requested signal power in dBm to a signal level in dBV. As both dBm and dBV are logarithmic, the available dynamic range (100 dB) which RadiMation® uses to indicate the signal power starting from -100 dBm, can be translated to a similar dynamic range in which the possible dBV levels can be converted to allowed voltage levels to be set on the combined Teseq NSG 4060.

Teseq NSG 4060 Amplifier

The Teseq NSG 4060 generator has its own internal amplifier which is not actively controlled by RadiMation®. However RadiMation® does require that an amplifier driver is used in the testsite when performing immunity tests. No actual communication is done related to using this amplifier driver, it is only used to keep track of the expected amplifier state during the test.

Teseq NSG 4060 Multimeter

The Teseq NSG 4060 generator itself does not require that a voltage regulation loop is "actively" measured to regulate to a requested voltage level. However, to use a generator like the Teseq NSG 4060, RadiMation still needs to be aware of the actually generated voltage. The Teseq NSG 4060 Multimeter device driver is able to return the last voltage set on the generator, as being the "real" measured voltage.

Mapping between dBm and dBV levels

The mapping that is used by RadiMation® between dBm and dBV values for the Teseq NSG 4060 is: dBV = dBm + 10.

Usually RadiMation® starts levelling a signal generator from -30 dBm to 0 dBm. For the Teseq NSG 4060 this result that at a signal power of -30 dBm, a voltage level of -20 dBV is being generated. This results in a level of 0.1 Volt to be set on the output of the generator. When RadiMation® regulates the signal generator to 0 dBm, a voltage level of +10 dB is being generated, corresponding to a voltage test level of ~3.16 Volt. The mapping between dBm and dBV has been selected in such a way that initial voltage levels set during regulation are not exceeding dangerous voltage values when the default signal generator start level is used.

The dynamic range of the Teseq NSG 4060 generator has been selected to map signal power between -90 dBV and +10 dBV. This corresponds to a range of 0.0000316 Volt to ~3.16 Volt. As the lowest voltage of the Teseq NSG 4060 is 0.01 V, all values below -40 dBV are clipped to 0.0 V. This means that when RadiMation® requests a signal power of -50 dBm, it corresponds to -40 dBV, which is the lowest possible voltage level. Any RadiMation® signal generator carrier level lower than -50 dBm, will set the Teseq NSG 4060 to generate 0.0 V. Regulation of the voltage is thus really started when the requested signal carrier level is higher than -50 dBm.

As the Teseq NSG 4060 supports testing up to 300 Volt in short duration tests, it will be possible to extend the dynamic range of the generator with and additional +40 dB. This extension will make sure that a level of +50 dBV can be reached when the mapping from dBm to dBV values is performed. Extending the default signal generator dynamic range with and additional +40 dB will result in a 140 dBm total dynamic range, which results in the possibility to reach +50 dBV (-90 dBV + 140 dB). This will be at least 300 Volt.

Increasing the maximum generated voltage

By default the maximum signal generator carrier level is limited by RadiMation® to 0 dBm, which maps to +10 dBV for the Teseq NSG 4060. The Teseq NSG 4060 Amplifier driver can be used to increase the maximum allowed signal generator carrier level power. Changing the maximum allowed signal generator carrier level will result in the possibility to level higher voltages using the Teseq NSG 4060.

The maximum allowed signal generator carrier level is limited by the Amplifier Protection that is configured for the used amplifier device driver. The Amplifier maximum input correction file can be used to increase the default limitation.

Using the Amplifier maximum input protection correction file, the limitation of signal power at 0 dBm can be increased to +20 dBm. This will increase the highest possible voltage from +10 dBV to +30 dBV, which is ~31.6 Volt. A signal generator carrier level power of +20 dBm is currently the configured maximum signal power in RadiMation.

If an output voltage of 30 Volt for the Teseq NSG 4060 is still not enough, this limit of +20 dBm signal generator carrier level power can be further increased by changing an advanced option in RadiMation®. After the max signal power limit is increased, it is possible to further increase the Amplifier signal input protection, which will then allow to regulate to an even higher voltage test level.